The Ultimate Guide to BASAIR Dry Squaring Wheels: Revolutionizing Ceramic Tile Production

In the world of ceramic tile production, precision and efficiency are paramount. One tool that stands out in achieving these goals is the BASAIR Dry Squaring Wheel. Designed to perfection, these wheels are a game-changer for manufacturers seeking to enhance the quality and speed of their tile production processes.

What are Dry Squaring Wheels?

Dry Squaring Wheels, as the name suggests, are used to modify the edges of ceramic tiles without the need for water. This innovative approach avoids issues such as water absorption, mildew, and discoloration, making them ideal for tiles with high water absorption rates.

Key Benefits of BASAIR Dry Squaring Wheels

High-Speed Efficiency

BASAIR Dry Squaring Wheels are engineered to perform at high speeds and heavy loads, significantly reducing downtime and maintenance time in production. This not only boosts productivity but also lowers operational costs.

Superior Surface Finish

These wheels ensure a delicate and smooth surface finish on the processed tiles, thanks to their high grinding force and excellent thermal control performance. The result is tiles with impeccable edges, free from glaze chipping and black edges.

Customization and Compatibility

BASAIR offers customized formulations for different types of tiles, making their Dry Squaring Wheels highly adaptable. These wheels are compatible with various tile squaring machine production lines, including KEDA, ANCORA, BMR, and PEDRINI, among others.

Types of Dry Squaring Wheels

BASAIR provides a range of Dry Squaring Wheels to cater to different needs:

BSR-01: Rough-Grinding

Ideal for the initial stages of tile edge modification, this wheel has a feed amount of 1-2 mm and is known for its long life, higher sharpness, and good heat dissipation.

BSR-02: Finely-Grinding

Used in conjunction with the BSR-01, this wheel has a feed amount of 0.5-1.5 mm and helps control glaze collapse, reducing the consumption of subsequent grinding wheels.

BSR-03: Rough-Repair

This resin-bonded wheel, made by mixing resin powder with diamond powder and sintering at high temperatures, is perfect for fine-grinding processes. It ensures a smooth working surface with minimal wear marks.

BSR-04: Finely-Repair

More delicate than the BSR-03, this wheel is suitable for detailed trimming with a feed amount of 0.01-0.1 mm. It is ideal for the final stages of tile edge refinement.

Bonding Methods: Metal vs. Resin

BASAIR Dry Squaring Wheels come in two bonding methods:

Metal Bond

Characterized by high hardness and wear resistance, metal-bonded wheels are made by mixing metal copper powder with diamond powder. However, they can be prone to wear marks.

Resin Bond

Resin-bonded wheels, on the other hand, offer a smoother working surface with less wear resistance. They are made by mixing resin material with diamond powder and are known for their low hardness and small cutting amount.

Conclusion

In the fast-paced world of ceramic tile production, the BASAIR Dry Squaring Wheel is a indispensable tool. With its ability to work at high speeds, provide a superior surface finish, and adapt to various tile types, it is the perfect solution for manufacturers looking to enhance their production efficiency and quality. Whether you are dealing with porcelain or ceramic tiles, BASAIR Dry Squaring Wheels are the ultimate choice for achieving precision and perfection.