In the world of ceramic tile production, achieving perfectly squared and smooth edges is a hallmark of quality and craftsmanship. This is where BASAIR’s Dry Squaring Wheels come into play, revolutionizing the tile edging process with their innovative design and superior performance. Let’s delve into the world of these indispensable tools and explore how they can elevate your tile production.
What are Dry Squaring Wheels?
Dry Squaring Wheels, as the name suggests, are designed to operate without the need for water, making them ideal for tiles with higher water absorption rates. These wheels are engineered to correct and smooth the edges of ceramic tiles, minimizing diagonal differences and ensuring overall squareness.
The BASAIR Advantage
BASAIR, a renowned manufacturer of tile production machinery since 2006, has developed a range of Dry Squaring Wheels that cater to various needs in the tile industry. Here’s what sets their products apart:
Types of Dry Squaring Wheels
BASAIR offers four distinct types of Dry Squaring Wheels, each tailored for specific stages of the edging process:
- BSR-01: The rough-grinding wheel, perfect for the initial stage with a feed amount of 1-2 mm.
- BSR-02: The finer-grinding wheel, used in conjunction with BSR-01, with a feed amount of 0.5-1.5 mm.
- BSR-03: The rough-repair wheel, suitable for fine-grinding processes with a feed amount of 0.05-0.2 mm.
- BSR-04: The finely-repair wheel, designed for detailed trimming with a feed amount of 0.01-0.1 mm.
Bonding Methods
BASAIR’s Dry Squaring Wheels come in two bonding methods:
- Metal Bond: Made by mixing metal copper powder and diamond powder, these wheels are known for their high hardness, wear resistance, and large cutting capacity, although they can leave wear marks.
- Resin Bond: These wheels are made by mixing resin material and diamond powder, offering a smoother working surface, lower hardness, and less wear resistance.
Key Features and Benefits
High Performance and Stability
BASAIR’s Dry Squaring Wheels are designed to perform stable work at high speeds and heavy loads, reducing downtime and maintenance time in production. This results in lower customer use costs and enhanced overall efficiency.
Thermal Control and Smooth Finish
These wheels boast excellent thermal control performance, ensuring that the surface of the processed tiles remains delicate and smooth. This is particularly important for maintaining the aesthetic and functional integrity of the tiles.
Compatibility and Customization
BASAIR’s Dry Squaring Wheels are compatible with various tile squaring machine production lines, including KEDA, ANCORA, BMR, and more. Additionally, customized products are available to meet specific client requirements.
Why Choose BASAIR Dry Squaring Wheels?
- Avoid Water-Related Issues: By not using water, these wheels prevent issues such as tile expansion, water stains, and the risk of mildew and discoloration during storage and transportation.
- Cost-Effective: Eliminating the need for drying equipment and sewage treatment equipment saves on production costs.
- Precision and Quality: BASAIR’s Dry Squaring Wheels ensure precise edge correction and a smooth finish, enhancing the quality of your ceramic tiles.
In conclusion, BASAIR’s Dry Squaring Wheels are a game-changer in the ceramic tile production industry. With their advanced technology, versatility, and focus on quality, these wheels are essential for any manufacturer aiming to produce high-quality, perfectly edged tiles. Whether you are looking for rough-grinding or finely-repair options, BASAIR has the perfect solution to meet your needs.
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