In the realm of tile production, precision and efficiency are paramount. The BASAIR 8 Squaring and 1 Chamfering Heads Machine Line stands out as a cutting-edge solution, designed to elevate your tile manufacturing process. Here’s a detailed look at its features and benefits.
Key Features of the BASAIR 8 Squaring and 1 Chamfering Heads Machine Line
Working Sizes and Precision
- The machine accommodates tiles ranging from 150×150 mm to 180×180 mm, ensuring versatility in production.
- A centering device with roller pneumatic guides guarantees that the same quantity of material is removed from both sides of the piece, maintaining symmetry and precision.
Orthogonality and Alignment
- An aligning driving device, comprising a motor-driven trolley with two thrusting points, ensures the orthogonality of the tiles, resulting in perfectly squared edges.
Tooling and Maintenance
- The machine can fit grinding wheels up to 350 mm in diameter, thanks to the enlarged pitch of the calibrating heads. This reduces tool costs, minimizes tool replacements, and decreases machine downtime.
- Power motors up to 11 kW can be installed on each spindle to handle very thick materials efficiently.
- The 45° tool is easily replaceable due to the turning-over system of the support, enhancing maintenance convenience.
Operational Efficiency
- The stress group with belts and pneumatic control ensures a perfect grip on the material, making it firmer and improving the overall working quality.
- Water consumption is significantly reduced due to the jet placed directly on the point of contact between the tool and the material.
User-Friendly Interface
- All settings and parameter variations are managed through a touch-screen PC, allowing operators to easily create recipes with automatic call-up. This includes excellent decimal adjustment via a graduated nonius.
Benefits of the BASAIR 8 Squaring and 1 Chamfering Heads Machine Line
Enhanced Productivity
- The machine’s ability to handle a wide range of tile sizes and its precise squaring and chamfering capabilities significantly boost production efficiency.
Cost Savings
- Reduced tool replacements and lower water consumption contribute to cost savings, making the machine a financially viable option for tile manufacturers.
Ease of Maintenance
- The design of the machine, including the easy replacement of tools and the independent protective casing, simplifies maintenance tasks and reduces downtime.
Comparison Table: Key Features at a Glance
Feature | Description |
---|---|
Working Sizes | 150×150 mm to 180×180 mm |
Precision Symmetry | Ensured by centering device with roller pneumatic guides |
Orthogonality | Guaranteed by aligning driving device with motor-driven trolley |
Tool Diameter | Up to 350 mm |
Motor Power | Up to 11 kW per spindle |
Tool Replacement | Easy replacement of 45° tool via turning-over system |
Water Consumption | Significantly reduced |
User Interface | Touch-screen PC with automatic recipe call-up |
Adjustment | Excellent decimal adjustment via graduated nonius |
Conclusion
The BASAIR 8 Squaring and 1 Chamfering Heads Machine Line is a robust and efficient solution for tile manufacturers seeking to enhance their production processes. With its precise squaring and chamfering capabilities, user-friendly interface, and cost-saving features, this machine is poised to revolutionize the tile production industry. Whether you are looking to improve productivity, reduce costs, or simplify maintenance, the BASAIR 8 Squaring and 1 Chamfering Heads Machine Line is an excellent choice.
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