In the competitive world of ceramic tile manufacturing, achieving perfection is not just a goal, but a necessity. Tiles with precise edges and a polished finish are highly sought after by consumers. Here’s how BASAIR’s line polishing machines are revolutionizing the industry.
The Role of Line Polishing Machines
After the squaring process, which ensures tiles have straight edges and minimal diagonal errors, the line polishing machine takes center stage. These machines are crucial for transforming raw tiles into polished masterpieces.
Key Features of BASAIR’s Line Polishing Machines
Precision Polishing
BASAIR’s line polishing machines use lappato abrasives, which are rectangular in shape with multiple protruding columns, to polish the tile surface. This results in a high-gloss finish, often exceeding a gloss level of 95°. This not only enhances the aesthetic appeal but also makes the tiles resistant to stains and easy to maintain.
Versatile Grits
These machines employ lappato abrasives with grit sizes ranging from 60 to 8000#, allowing for a wide range of finishes—from rough to ultra-smooth. This versatility ensures that manufacturers can achieve the exact finish they need for different types of tiles.
Consistent Results
One of the standout features of these machines is their ability to ensure a consistent finish across all tiles. This consistency is vital for maintaining uniformity in large batches of production, a key factor in meeting high-quality standards.
Machine Specifications
Model No. | Min. Workable Size (mm) | Max. Workable Size (mm) | Max. Workable Thickness (mm) | Feeding Rate (m/min) | Polishing Spindles | Power Of Polishing Spindles (kW) | Power Of Main Transmission (kW) |
---|---|---|---|---|---|---|---|
BSP600 | 300 | 600 | 3-30 | 10-40 | 6-20 | 11-15 | 15 |
BSP800 | 300 | 800 | 3-30 | 10-40 | 6-20 | 11-15 | 15 |
BSP1000 | 300 | 1000 | 3-30 | 10-40 | 6-20 | 11-15 | 15 |
Robust Construction and Quality Components
BASAIR’s line polishing machines are built to last, with a foundation structure that undergoes a second quenching process to eliminate internal stress, preventing any potential deformation. The conveyor belt is made from high-quality materials, ensuring smooth and durable operation. The polishing head, a core component, is designed for easy repair and replacement, using parts compatible with KEDA machine lines.
Foundation Structure
The second quenching processes eliminate the internal stress of the material caused by welding and high-temperature cutting, keeping the working surface level.
Conveyor Belt
The belts are made from big brand products, ensuring they are more flexible and run more smoothly. A special underside weave design increases the strength of the belt, reduces friction, and extends its life.
Polishing Head
The polishing head is one of the core components of the polishing machine. BASAIR uses the same products as their KEDA machine line to ensure parts are easier to repair and replace.
Electric Switch and PLC
International brands like SIEMENS and Omron are used for the electric switch and PLC, respectively, ensuring stable production and ease of repair and replacement.
Why Choose BASAIR?
BASAIR has been a trusted name in tile production machinery since 2006, serving over 120 tile manufacturers worldwide. Their commitment to quality, precision, and customer service sets them apart. From pre-sale consulting to after-sales technical support, BASAIR ensures a seamless experience for their clients.
Pre-Sale Service
- Inquiry & consulting support
- View the factory
- Visit clients and learn more
In-Sale Service
- One-stop solution supplier
- Design and quote based on needs
- Produce machines after confirmation
- Live production process to ensure delivery
After-Sales Service Support
- On-site technical support
- Warranty service, training, or repair
- Timely procurement of parts.
In conclusion, BASAIR’s line polishing machines are indispensable tools for any ceramic tile manufacturer aiming for perfection. With their advanced features, robust construction, and commitment to quality, these machines are the key to producing tiles that stand out in the market. Whether you're looking to enhance your tile production process or simply seeking the best in polishing technology, BASAIR has the solution you need.
Related Contents:
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- Elevating Your Tile Production Process: The Power of Line Polishing Machines
- Squaring Machine Lines: A Cost-Effective Solution for Improved Tile Production
- Elevating Tile Production: The Power of BASAIR’s Line Polishing Machines
- What Are the Types of Squaring Wheels?
- Optimizing Tile Production with BASAIR Machinery: Features and Benefits
- How to Adjust Your Squaring Machine to Meet Production Needs and Enhance Tile Quality
- How to Choose the Squaring Wheels for Your Manufacturer?
- Elevating Tile Production: The BASAIR 16 Heads Polishing Machine Line