In the realm of ceramic and porcelain tile production, achieving flawless edges is a hallmark of quality and craftsmanship. BASAIR, a renowned manufacturer of tile production machinery, offers a range of diamond squaring and chamfering wheels that are indispensable for ensuring pristine tile edges. Here’s a detailed look at the features and benefits of these essential tools.
The Importance of Edge Finishing
Tile edges significantly impact the aesthetic and durability of the final product. Rough, chipped, or uneven edges can mar the appearance and compromise the structural integrity of the tiles. BASAIR’s specialized wheels address these issues, ensuring every tile emerges from the production line with smooth, even edges.
BASAIR's Diamond Squaring Wheels
Types of Squaring Wheels
BASAIR provides two primary types of squaring wheels: dry squaring wheels and water squaring wheels.
Dry Squaring Wheels
- Models: BSR-01, BSR-02, BSR-03, BSR-04.
- Bond Types: Metal and resin bonds.
- Metal Bond: Combines diamond powder with metal copper powder, offering high hardness, wear resistance, and a large cutting capacity. However, they can leave wear marks.
- Resin Bond: Mixes resin material with diamond powder, providing a smoother working surface, lower hardness, and less wear resistance. Ideal for fine-grinding processes.
- Applications:
- BSR-01: First-stage rough grinding, suitable for tiles with low water absorption and higher hardness. Feed amount: 1-2 mm.
- BSR-02: Second-stage fine grinding, used in conjunction with BSR-01. Feed amount: 0.5-1.5 mm.
- BSR-03: Rough repair, feed amount: 0.05-0.2 mm.
- BSR-04: Fine repair, feed amount: 0.01-0.1 mm.
Water Squaring Wheels
- Models: BSR-08, BSR-09.
- Features: Utilize water to cool the contact surface, allowing for high-speed grinding without glaze chipping or black edges.
- BSR-08: Grinding, suitable for tile edge modification and trimming the diagonal of tiles in the presence of water.
- BSR-09: Repair, designed for detailed trimming and ensuring smooth edges.
Key Features
Model | Bond Type | Application | Feed Amount | Features |
---|---|---|---|---|
BSR-01 | Metal | Rough Grinding | 1-2 mm | High hardness, wear resistance, large cutting capacity |
BSR-02 | Metal | Fine Grinding | 0.5-1.5 mm | High sharpness, excellent heat dissipation |
BSR-03 | Resin | Rough Repair | 0.05-0.2 mm | Smooth working surface, low hardness |
BSR-04 | Resin | Fine Repair | 0.01-0.1 mm | Delicate and suitable for detailed trimming |
BSR-08 | Metal/Resin | Grinding | – | High-speed grinding, avoids glaze chipping and black edges |
BSR-09 | Metal/Resin | Repair | – | Detailed trimming, smooth edges |
BASAIR's Chamfering Wheels
Model BSR-07
- Application: Specifically designed for tile edge finishing, ensuring smooth, sharp, and flat edges. Ideal for porcelain and ceramic tiles.
- Bond Method: Available in metal or resin bonds.
- Customization: Available in various grits (140 ~ 360 #) and sizes, suitable for upper or lower chamfering.
Key Features
Model | Bond Type | Application | Grit Range | Features |
---|---|---|---|---|
BSR-07 | Metal/Resin | Tile Edge Finishing | 140 ~ 360 # | Smooth, sharp, flat edges; enhances safety and aesthetic appeal |
Why Choose BASAIR?
Durability
BASAIR’s patented formula ensures their grinding wheels are more wear-resistant, providing a longer service life and reducing downtime.
Compatibility
These wheels are compatible with a range of squaring and chamfering machine lines from brands like KEDA, ANCORA, and BMR, making integration seamless.
Customer Support
From pre-sale consulting to after-sales technical support, BASAIR offers comprehensive service packages, including on-site support, training, and warranty services.
In conclusion, BASAIR’s diamond squaring and chamfering wheels are the ultimate tools for achieving perfection in tile edge finishing. With their advanced technology, customizable options, and robust customer support, BASAIR is the go-to choice for tile manufacturers aiming for excellence. Whether you're looking to enhance your production efficiency or ensure the highest quality finish, BASAIR has the solution you need.
Related Contents:
- What Are the Types of Squaring Wheels?
- How to Choose the Squaring Wheels for Your Manufacturer?
- Mastering Tile Edge Finishing with BASAIR’s Dry Squaring Wheels
- Mastering Tile Edge Finishing with BASAIR’s Diamond Squaring and Chamfering Wheels
- What is the Squaring Machine Line & Line Polishing Machine Used for in Ceramic Production?
- The Ultimate Guide to BASAIR Dry Squaring Wheels: Revolutionizing Ceramic Tile Production
- The Ultimate Guide to BASAIR Dry Squaring Wheels: Precision and Efficiency in Ceramic Tile Production
- The Ultimate Guide to BASAIR Dry Squaring Wheels: Precision Edge Crafting for Ceramic Tiles
- The Ultimate Guide to BASAIR Water Squaring Wheels No. BSR-09: Precision for Ceramic Tile Production